A KID KARTERS HANDBOOK         

Ring Lapping
  
TOOLS NEEDED:
   Ring Lapping Tool
   Sheet of Glass (12"x12"x3/8")
   Lapping Compound

OVERVIEW:
  Ring lapping is a necessary part of any performance top end.  It is not difficult with the proper tools and it ensures that the rings seat properly in the grooves of the piston and cuts down on engine break in time.

 

The lapping tool has two groves machined into it.  The larger diameter and shallower of the two groves is the lapping side.  The other side the is the ring compression side, it has a deeper groove a smaller diameter.
Place the ring into the tool as shown making sure it is seated all the way down into the groove of the lapping side.
Place a small amount of lapping compound in the center of the glass, as shown above.  About a teaspoon or two is usually more than enough. Use your finger to spread it around into an area about 6 inches across.
Place the tool on the glass in the center of the compound.  When working the ring you want to keep the tool in the same position during the next step.  We have placed a mark at 12 o'clock to illustrate this.  
Keeping the mark at 12 o'clock, rotate the tool in a circular rotation applying an even pressure.  Do this 4 or 5 times.
Rotate the tool 90 degrees or place the mark at 3 o'clock and repeat the pervious step.  Repeat again with the tool in the 6 o'clock and the 9 o'clock positions.
Remove the ring from the tool and clean completely.  Look carefully at the ring and see if the entire surface has been polished. The arrows point to a small area not touched.  Notice it is slightly a different color.  If it is not and even lapping replace the ring and repeat the process.  Continue until the entire surface has been lapped. Once complete, clean the ring and tool and repeat the process for the other side of the ring.
 
FINISHING TOUCHES
This last step is not mandatory but if you have the tools needed is highly suggested.  Place a small amount of lapping compound inside and old, unused cylinder and place the ring on an old piston.  Insert the piston into the cylinder and work it up and down.   This will lap the outer edge of the ring and help reduce break in time of the motor.

Now that the top ring is ready lets move on to compressing the bottom ring.  Click here to continue to the Ring Compressing How-To.